Underwater Cutting System for Plastic Recycling

October 28, 2018

Model NO.: TSE-40
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Keyword: Plastic Recycling Extruder
Capacity: 200-300kg/H
Warranty: 1 Year
Screw Design: Double
Voltage: 220V/380V
After-Sales Service: Engineers Available to Service Machinery Overseas
Color: Requiremet
Brand Name: Kairong
Material: PP PE PVC Pet PC
Place of Origin: Nanjing,Jiangsu, China (Mainland)
Trademark: kairong
Specification: TSE
Origin: Nanjing, Jiangsu, China
HS Code: 84772090
Model NO.: TSE-40
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Keyword: Plastic Recycling Extruder
Capacity: 200-300kg/H
Warranty: 1 Year
Screw Design: Double
Voltage: 220V/380V
After-Sales Service: Engineers Available to Service Machinery Overseas
Color: Requiremet
Brand Name: Kairong
Material: PP PE PVC Pet PC
Place of Origin: Nanjing,Jiangsu, China (Mainland)
Trademark: kairong
Specification: TSE
Origin: Nanjing, Jiangsu, China
HS Code: 84772090

Plastic Compound Underwater cutting system Working Principle:

The working principle of the traditional extrusion pelletizing is to melt and filter the plastic adopting the single extrusion or twin screw extrusion the strand or hot face cutting system to produce the granules,finally cooling or solidified to cut.However,the under water plastic pelletizing machine is a new machine which is in the moment of mel pump extrusion to touch with the cold water,then cut directly.Melting pelletizing has some obvious advantages compared with solidifying pelletizing.

Plastic Compound Underwater cutting system Advantages:

1.For plastic being cut off in melting status,then solidification through circulation water.So different viscosity high polymers all can adopt this cutting type.There is no any dust,shape structured,easy package and transport in melting to cut plastic granules.
2.It can change the size and shape as per the extrusion rate and cutting speed to adopting different die heads.It also can use different Qty of knife to change the size and shape of plastic granules.
3.The cutting plastic granules and cooling system are in one combined which saves the 4~6mm water tank,reduces the area of floor space.
4.This technology realizes automatic production,easy to operate,low noise,good granules quality.
 5.Bigger capacity than water strand,lower power.

lastic Compound Underwater cutting system

1.Hot melt adhesive pelletizing line:
 
These water ring pelletizing/ water-spray pelletizing/ under water pelletizing line can handle more than 5000PCS hot glue without any molten cooler. Some low stickiness hot glue only need to add a molten cooler.
 
Like: a) EVA series. b)Nylon series. c)polyester fiber series. d) various blinder.
 
2.Common elastomer:
Styrene Thermoplastic elastomer(TPS): SBS,SIS, SEBS, SEPS and so on.
 
Polyolefin Thermoplastic Elastomer(TPO,TPE-O, or TEO): 
 
separate mixed infiltration S-TPO
 
Dynamic vulcanizing TPV(PP/EPDM),TPE,TPA
 
3.Typical process: 
1Reaction kettle,cooling,crushing,twin screw melting,underwater pelletizing,centrifugal dehydrator system.
2Metering feeder,twin screw reaction extrusion,underwater pelletizing,centrifugal dehydrator system.
4,Polyolefin resin:
1)High output PE,PP production(more than 1000kg/h)  
2)High melting high output PP production(more than 300kg/h)
5,Mixing nature-changing materials:
1)   Universal master batch of small granule :PE,PP,ABS,EVA+pigment+other additives
2)Filling nature-changing: PP+80%-90% calcium carbonate production
3)Mixing nature-changing: PE,PP,PS+SBS PP,PA+EPDM
4)Intensified glass fiber: PP,PBT,ABS,PA,PC,POM,PPS,PET+long fibers,small fibers/crystals powder coating
 
 
The date of the machine
 

Mode		 Screw Diameter
D(mm)		 Screw Length(mm) L/D Screw Rater
N(r/min)		 Motor Power
P(kw)		 Torque
T(N.m)		 Torque
Level
T/N3		 Capacity
Q(kg/h)		 Weight(kg) Dimension
(m)
SHJ-20 22 150 32-44 600 5.5 43 7.5  0.5-10 1000 1.7*0.5*1.8
TSE-30A 31
 		 32-48 500 11 105 5.9  5-30 1500 2.4*0.63*2
TSE-30B
 		 600 15 119 6.7  5-40
SHJ-35A 35.6
 		 32-48 600 15 119 4.4  20-60
 
 
TSE-40A 41 160 32-64 400 22 263 6.4  65-110 3000 2.9*0.65*2
TSE-40B 41 160 32-52 600 30 239 5.8  90-150
SHJ-50A 50.5
 		 32-52 500 45 430 5.4  135-225
 
 
TSE-52B 51.5 210 32-64 600 55 438 5.5  225-250 3000 3.8*2*0.69
TSE-52C 51.5 210 32-64 600 75 597 7.5  200-300
SHJ-65A 62.4 240 32-52 400 75 895 6.3  180-250 4000 4.2*0.67*2.2
500 75 716 5.1  180-250
TSE-65B 62.4 240 32-64 600 90 716 5.1  200-300
SHJ-75A 71 290 32-56 400 90 1074 5.0  225-350 4000 4.8*0.78*2.3
500 110 1050 4.8  250-450
TSE-75B 71 290 32-64 600 132 1050 4.8  350-550
TSE-75D 71 290 32-64 60O 220-250 1990 9.2  500-1000
TSE-95A 93 360 32-64 500 250 2387 5.0  600-1000 4000 6.2*0.87*2.4
TSE-95B 93 360 32-64 600 315 2506 5.3  800-1200
TSE-135A 133
 		 32-64 500 750 7162 5.38  1500-2250 4000
 
The produce process


Detail show of extruder and pelletizer

The application of the machine


Elastomer TPU, TPE,TPO,POE,EVA,SBS
Thermo-plastic PE, PP, PS, PA modified
Low viscosity reaction polymer, all kinds of hot-melt adhesive
Pure polymer
Extensive heat and mass transfer, narrow residence time distribution, large surface to volume
ratio, continuous operatio. Ideal for high viscosity, high temperature reaction systems.Conti-
nuous polymerization or reactive extrusion like dynamic vulcanization, cross linking, grafting, 
and chain extension of PP, TPU, TPE, TPV, PUR, PA, POM, PEI, PC, PMMA, PBT, PPS, etc.


KR-Mach is a leading plastic and rubber machinery supplier. 
Our products includ:
1 Plastic Extrusion Pelletizing Machines
2 PP PE+caco3 filler masterbatch
3 Plastic Recycling Machines
4 color masterbatch machine
Over the years we have supply the world market, like USA UK FRANCE RUSSIA TURKEY SOUTH ASIA MIDDLE EAST
SOUTH AMERICA all kinds , all kinds of plastic and rubber machines. 
Our service
Before sales
 1. introduce products and application details
2.recommend suitable solutions
3. provid with reference information
During manufaturing
1. provid with layout and engineering conditions
2.inform the processing conditions
3. offer other documents
After Sales
1.provid with installation and trainning
2.offer spare parts
3. Provid with neccesary technical support
Our company
Kairong group , headquartered in Nanjing, China, is a global manufacturing and trading company in the field of highperformance plastics and rubber processing equipment , extrusion solutions, masterbatch and compounding, etc. Its unit Nanjing Haisi Extrusion Company is a prefessional manufacturer of twin screw extruder, single screw extruder ,two stage extruder and its related auxiaries.  We tailor solutions from raw materials, materials processing equipment, to injection for different customers. Each Kairong solution is designed , manufactured, and commissioned by experienced teams of professionals engineers and aftersales staffs.
Plastic Compound Underwater cutting system Working Principle:

The working principle of the traditional extrusion pelletizing is to melt and filter the plastic adopting the single extrusion or twin screw extrusion the strand or hot face cutting system to produce the granules,finally cooling or solidified to cut.However,the under water plastic pelletizing machine is a new machine which is in the moment of mel pump extrusion to touch with the cold water,then cut directly.Melting pelletizing has some obvious advantages compared with solidifying pelletizing.

Plastic Compound Underwater cutting system Advantages:

1.For plastic being cut off in melting status,then solidification through circulation water.So different viscosity high polymers all can adopt this cutting type.There is no any dust,shape structured,easy package and transport in melting to cut plastic granules.
2.It can change the size and shape as per the extrusion rate and cutting speed to adopting different die heads.It also can use different Qty of knife to change the size and shape of plastic granules.
3.The cutting plastic granules and cooling system are in one combined which saves the 4~6mm water tank,reduces the area of floor space.
4.This technology realizes automatic production,easy to operate,low noise,good granules quality.
 5.Bigger capacity than water strand,lower power.

lastic Compound Underwater cutting system

1.Hot melt adhesive pelletizing line:
 
These water ring pelletizing/ water-spray pelletizing/ under water pelletizing line can handle more than 5000PCS hot glue without any molten cooler. Some low stickiness hot glue only need to add a molten cooler.
 
Like: a) EVA series. b)Nylon series. c)polyester fiber series. d) various blinder.
 
2.Common elastomer:
Styrene Thermoplastic elastomer(TPS): SBS,SIS, SEBS, SEPS and so on.
 
Polyolefin Thermoplastic Elastomer(TPO,TPE-O, or TEO): 
 
separate mixed infiltration S-TPO
 
Dynamic vulcanizing TPV(PP/EPDM),TPE,TPA
 
3.Typical process: 
1Reaction kettle,cooling,crushing,twin screw melting,underwater pelletizing,centrifugal dehydrator system.
2Metering feeder,twin screw reaction extrusion,underwater pelletizing,centrifugal dehydrator system.
4,Polyolefin resin:
1)High output PE,PP production(more than 1000kg/h)  
2)High melting high output PP production(more than 300kg/h)
5,Mixing nature-changing materials:
1)   Universal master batch of small granule :PE,PP,ABS,EVA+pigment+other additives
2)Filling nature-changing: PP+80%-90% calcium carbonate production
3)Mixing nature-changing: PE,PP,PS+SBS PP,PA+EPDM
4)Intensified glass fiber: PP,PBT,ABS,PA,PC,POM,PPS,PET+long fibers,small fibers/crystals powder coating
 
 
The date of the machine
 

Mode		 Screw Diameter
D(mm)		 Screw Length(mm) L/D Screw Rater
N(r/min)		 Motor Power
P(kw)		 Torque
T(N.m)		 Torque
Level
T/N3		 Capacity
Q(kg/h)		 Weight(kg) Dimension
(m)
SHJ-20 22 150 32-44 600 5.5 43 7.5  0.5-10 1000 1.7*0.5*1.8
TSE-30A 31
 		 32-48 500 11 105 5.9  5-30 1500 2.4*0.63*2
TSE-30B
 		 600 15 119 6.7  5-40
SHJ-35A 35.6
 		 32-48 600 15 119 4.4  20-60
 
 
TSE-40A 41 160 32-64 400 22 263 6.4  65-110 3000 2.9*0.65*2
TSE-40B 41 160 32-52 600 30 239 5.8  90-150
SHJ-50A 50.5
 		 32-52 500 45 430 5.4  135-225
 
 
TSE-52B 51.5 210 32-64 600 55 438 5.5  225-250 3000 3.8*2*0.69
TSE-52C 51.5 210 32-64 600 75 597 7.5  200-300
SHJ-65A 62.4 240 32-52 400 75 895 6.3  180-250 4000 4.2*0.67*2.2
500 75 716 5.1  180-250
TSE-65B 62.4 240 32-64 600 90 716 5.1  200-300
SHJ-75A 71 290 32-56 400 90 1074 5.0  225-350 4000 4.8*0.78*2.3
500 110 1050 4.8  250-450
TSE-75B 71 290 32-64 600 132 1050 4.8  350-550
TSE-75D 71 290 32-64 60O 220-250 1990 9.2  500-1000
TSE-95A 93 360 32-64 500 250 2387 5.0  600-1000 4000 6.2*0.87*2.4
TSE-95B 93 360 32-64 600 315 2506 5.3  800-1200
TSE-135A 133
 		 32-64 500 750 7162 5.38  1500-2250 4000
 
The produce process


Detail show of extruder and pelletizer

The application of the machine


Elastomer TPU, TPE,TPO,POE,EVA,SBS
Thermo-plastic PE, PP, PS, PA modified
Low viscosity reaction polymer, all kinds of hot-melt adhesive
Pure polymer
Extensive heat and mass transfer, narrow residence time distribution, large surface to volume
ratio, continuous operatio. Ideal for high viscosity, high temperature reaction systems.Conti-
nuous polymerization or reactive extrusion like dynamic vulcanization, cross linking, grafting, 
and chain extension of PP, TPU, TPE, TPV, PUR, PA, POM, PEI, PC, PMMA, PBT, PPS, etc.


KR-Mach is a leading plastic and rubber machinery supplier. 
Our products includ:
1 Plastic Extrusion Pelletizing Machines
2 PP PE+caco3 filler masterbatch
3 Plastic Recycling Machines
4 color masterbatch machine
Over the years we have supply the world market, like USA UK FRANCE RUSSIA TURKEY SOUTH ASIA MIDDLE EAST
SOUTH AMERICA all kinds , all kinds of plastic and rubber machines. 
Our service
Before sales
 1. introduce products and application details
2.recommend suitable solutions
3. provid with reference information
During manufaturing
1. provid with layout and engineering conditions
2.inform the processing conditions
3. offer other documents
After Sales
1.provid with installation and trainning
2.offer spare parts
3. Provid with neccesary technical support
Our company
Kairong group , headquartered in Nanjing, China, is a global manufacturing and trading company in the field of highperformance plastics and rubber processing equipment , extrusion solutions, masterbatch and compounding, etc. Its unit Nanjing Haisi Extrusion Company is a prefessional manufacturer of twin screw extruder, single screw extruder ,two stage extruder and its related auxiaries.  We tailor solutions from raw materials, materials processing equipment, to injection for different customers. Each Kairong solution is designed , manufactured, and commissioned by experienced teams of professionals engineers and aftersales staffs.